POTF2 Endor Leia figure

Vintage Han Solo figure

POTF2 Ponda Baba figure

POTF2 R4 figure

Cloth

Sculpey
 
 

Leia was done first beginning with a POTF2 Endor Leia, cutting and repositioning her legs. Her hair, clothes and boots are all sculpted on. 

Next was Han/Luke. Using a vintage Han, his blaster holster was dremmelled off, arms were repositioned, and new duds and hair were sculpted on. The cape is a regular piece of cloth dipped in white glue, folded during hardening, then painted. 

Threepio was next, but I can't remember who that is under all the sculpey! Basically, a regular figure was dremmelled down, then sculpted over and painted gold. 

Chewie was next, his base figure was a POTF2 Ponda Baba. The arms and legs were both cut off and extended for his height. A lot of sculpey was used for the body and an old blaster was customized as well. 

The last figure to be completed was Artoo. A POTF2 R4 figure was cut down, a new sculpey dome added, and the legs were re-done, the outside ones made thicker, the third leg cut down. The "arm" was a spare droid part, glued into his new dome.